Triumph Owners Manual Pdf

admin 9/30/2019 30/09/19

Triumph Owners Manual Pdf Average ratng: 9,3/10 4872 reviews

3
Engine and Frame Numbers
3
Guarantee
4
Factory Service Arrangements
5
Contents
6
T140E Bonneville 750 Side View
7
T140V Bonneville 750 Side View
8
TR7V Tiger 750 Side View
9
General Data
10
General Data: Lubrication System
10
General Data: Engine
13
General Data: Transmission
14
General Data: Gearbox (5 Speed)
15
General Data: Frame and Attachment Details
15
General Data: Wheels, Brakes and Tyres
16
General Data: Front Forks
16
General Data: Electrical System
18
Routine Maintenance
20
Recommended Lubricants
21
Engine Lubrication Diagram
22
Engine Lubrication System
22
Changing the Engine Oil and Cleaning the Oil Filters
23
Underside View of Engine/Gearbox Unit
23
Tappet Oil Feed Drillway
23
Tappet Oil Feed Arrangement
24
Oil Pressure
24
Stripping and Reassembling the Oil Pressure Release Valve
25
Stripping and Reassembling the Oil Pump
26
Removing and Replacing the Oil Pipe Junction Block
27
Oil Pipe Securing Clips
27
Removing and Replacing the Rocker Oil Feed Pipe
27
Contact Breaker Lubrication
28
Contact Breaker Mechanism Lubrication Points 10CA
28
Gearbox Lubrication
29
Gearbox Drain and Level Plugs
29
Primary Chaincase Lubrication
29
Section Through the Primary Chaincase
30
Rear Chain Lubrication and Maintenance
30
Greasing the Steering Head Races
31
Wheel Bearing Lubrication
31
Telescopic Fork Lubrication
32
Lubrication Nipples
32
Swinging Fork Pivot
32
Lubricating the Control Cables
33
Speedometer and Tachometer Cable Lubrication
33
Brake Pedal Spindle Lubrication
34
Check Procedure for Wet Sumping
35
Engine
36
Exploded View of 750C.C. Engine Gearbox Unit
37
Engine: Description
38
Removing and Replacing the Engine Unit
38
Clutch Cable Adjustment and Gearbox Drain Plug
39
Removing and Replacing the Rocker Boxes
39
Rocker Box Securing Nuts
40
Inspecting the Pushrods
40
Stripping and Reassembling the Rocker Boxes
40
Rocker Box Assembly
41
Refitting the Rocker Spindle
41
Adjusting the Valve Rocker Clearances: Inlet Valves
42
Adjusting the Valve Rocker Clearances: Exhaust Valves
42
Removing and Replacing the Air Cleaner(s)
42
Air Cleaners (T140V Shown)
43
Exploded View of Amal MK1 Concentric Carburetor
44
Exploded View of Amal MKII Concentric Carburetor
45
Amal Concentric Carburetor: Description
45
T140V and TR7V Models: Removing and Replacing the Carburetor
46
T140E Models: Removing and Replacing the Carburetor
47
Stripping and Reassembling the Carburetor
47
Inspecting the Carburetor Components
47
T140E Needle Retaining Disc Location
48
Carburetor Adjustments
49
Twin Carburetter Arrangement: Throttle Cable
49
Twin Carburetter Arrangement: Setting Twin Carburetors
49
Removing and Replacing the Exhaust System
50
Removing the Cylinder Head Assembly
50
Cylinder Head Bolt Tightening Sequence
50
Refitting the Cylinder Head
51
Showing Assembly of Cylinder Head Studs and Nuts
52
Removing and Refitting the Valves
52
Valve Components
52
Renewing the Valve Guides
53
Decarbonising
53
Re-Seating the Valves
54
Cutting a Valve Seat
54
Valve Seating Tools
55
Removing and Replacing the Cylinder Block and Tappets
55
Refitting the Cylinder Block
56
Showing the Correct Method of Assembly of the Exhaust Tappets
56
Inspecting the Tappets and Guide Blocks
57
Renewing the Tappet Guide Blocks
57
Refitting a Tappet Guide Block
57
Removing and Refitting the Pistons
58
Removing and Replacing the Piston Rings
58
Refitting a Tapered Piston Ring
58
Inspecting the Pistons and Cylinder Bores
59
Cylinder Bore and Piston Grading Inspection
59
Table of Suitable Re-Bore Sizes
60
Cylinder Block and Piston Grading Details
61
Removing and Replacing the Contact Breaker
62
Ignition Timing - Initial Procedure
62
Static Timing Where No Stroboscope Is Available
63
T.D.C. Body and Plunger
63
Ignition Timing By Stroboscope
63
Rotor Marking
64
Removing and Replacing the Timing Cover
64
Timing Cover Oil Seal Location
64
Location of Three Long Screws in Timing Cover
64
Removing and Replacing the Oil Pump
65
Extracting and Refitting the Valve Timing Pinions
65
Extracting the Crankshaft Pinion
66
Camshaft Pinions
66
Extractor Tool 61-6019 Showing Protection Cap
66
Extracting the Cam Wheels
67
Valve Timing Marks From ENG No. CX06001
67
Valve Timing Marks
68
Valve Timing
68
Dismantling and Reassembling the Crankcase Assembly
70
Servicing the Crankshaft Assembly
70
Sectional View of Crankshaft-Showing Oil Tube
72
Refitting the Connecting Rods
73
Inspecting the Crankcase Components: Big-End Bearings
73
Inspecting the Crankcase Components: Main Bearings
73
Inspecting the Crankcase Components: Camshaft and Bushes
73
Inspecting the Crankcase Components: Crankcase Faces and Dowels
74
Renewing the Main Bearings
74
Roller Main Bearing
75
Renewing Camshaft Bushes
75
Removing and Replacing the Tachometer Drive
75
Exploded View of Tachometer Gearbox
77
Transmission
78
General Arrangement of Clutch and Shock Absorber Unit
78
Adjusting the Clutch Operating Mechanism
79
Exploded View of Clutch Operating Mechanism
79
Adjusting the Primary Chain Tension
80
Removing and Replacing the Primary Cover
80
Section Through Primary Chaincase
81
Removing and Refitting the Clutch Plates
81
Unscrewing the Clutch Spring Nuts
81
Inspecting the Clutch Plates and Springs
82
Adjusting the Clutch Pressure Plate
82
Renewing Shock Absorber Rubbers
82
Replacing the Shock Absorber Rubbers
83
Removing and Replacing the Stator and Rotor
84
Removing and Replacing the Clutch and Engine Sprockets
84
Extracting the Clutch Centre, Using Extractor D662/3 and Locking Plate Z13
85
Inspection of the Transmission Components
86
Oil Seal Gearbox Sprocket Detachable Cover
86
Clutch and Engine Sprocket Alignment
87
Rear Chain Alternations and Repairs: Rivet Extractor
89
Five Speed Gearbox
90
Plan of Gear Components
91
Sequence of Gearchanging
91
Gear Selection Components
93
Removing and Replacing the Gearbox Outer Cover Assembly
93
Showing Gearbox Oil Level and Oil Drain Plugs
94
Gearbox Outer Cover, Showing Gearchange Mechanism, Clutch Operating Mechanism and Kickstart Quadrant
94
Dismantling and Reassembling the Kickstart Mechanism
95
Kickstart Quadrant and Spring
95
Dismantling and Reassembling the Gearchange Mechanism
95
Inspecting the Gearchange and Kickstart Components
96
Renewing Kickstart and Gearchange Bushes
96
Clutch Operating Mechanism
97
Dismantling the Gearbox
97
Gearbox Inner Cover Retaining Screws
98
Showing Removal of Engaging Dog
98
Inspection of the Gearbox Components
99
Renewing Mainshaft and Layshaft Bearings
100
Drift Dimensions
100
Section Through Gearbox Mainshaft Oil Seal
100
Sketch of Needle Roller and Drift
100
Reassembling the Gearbox
102
Refitting the Gearbox Inner Cover
102
Changing the Gearbox Sprocket
105
Frame and Attachment Details
106
General Arrangement of Frame Assembly
107
Removing and Replacing the Fuel Tank
107
Fuel Tank Mounting
107
Removing Side Panels and Filter Housing
108
Removing the Prop Stand
108
Removing the Centre Stand
108
Removing Rear Brake Pedal
108
Removing and Servicing the Rear Brake Pedal Spindle
109
Rear Brake Pedal Spindle Assembly Exploded View
109
Brake Pedal Return Spring - Frame Location
109
Refitting the Brake Pedal Return Spring
110
Removing Twinseat
110
Chainguard Removal
111
Control Cable Replacement
111
Removing and Replacing the Coil Plate
112
Coil Plate Mountings
113
Removing and Replacing Rear Light Unit
113
Removing the Horn
113
Removing Rear Stop Switch
113
Removing and Replacing the Flasher Unit
114
Removing and Replacing the Mudguards
114
Adjusting the Rear Suspension
115
Exploded View of the Rear Suspension Unit
116
Removing and Refitting the Rear Suspension Units
116
Gas Filled Suspension Unit Fitted After Frame
116
Oil Hydraulic Suspension Unit Fitted Prior to Frame
116
Stripping and Reassembling the Suspension Units
117
Removing and Refitting the Swinging Fork
117
Swinging Arm Components
118
Renewing the Swinging Fork Bushes
118
Removing and Replacing the Swinging Arm Bushes Using Service Tool 61-6117
119
Frame Alignment
120
Fracture at Rear of Head Lug
120
Fracture at Bottom Bearing Housing
121
Basic Frame Dimensions
122
Checking the Swinging Fork
123
Paintwork Refinishing: Paint Stripping
123
Paintwork Refinishing: Undercoat
123
Paintwork Refinishing: Wet and Dry Sanding/Priming
123
Paintwork Refinishing: Applying Stopper
124
Paintwork Refinishing: Polishing
124
Fitting Replacement Seat Covers
125
Brakes Wheels and Tyres
126
Front and Rear Brake Caliper Exploded View
127
Front Brake Components
128
Rear Brake Components
129
Rear Brake Adjustment
130
Brake Fluid Level
130
Showing the Front Brake Reservoir Fluid Level
130
Rear Brake Reservoir
131
Brake Pad Lining - Front and Rear
131
Showing Arrangement for Bleeding the Rear Brake
131
Showing Arrangement for Bleeding the Front Brake
132
'Bleeding' the Hydraulic System - Front and Rear
132
Folded Condition of Rubber Diaphram
133
Flushing the Hydraulic System
134
Hydraulic Brake Pipes and Hoses - Removal and Refitment
134
Front Brake Pipe Installation
135
Rear Brake Pipe Installation
136
Rear Brake Master Cylinder and Reservoir
136
Rear Brake Master Cylinder and Reservoir: Push Rod Adjustment
137
Front Brake Master Cylinder
137
Exploded View of Master Cylinder
139
Hydraulic Flow Diagram - Front Brake
140
Showing Angle of Brake Reservoir
141
Stripping and Reassembling the Front and Rear Brake Calipers
142
Brake Discs
143
Removing and Refitting the Front Wheel
143
Removing and Refitting the Front Wheel Bearings
143
Exploded View of Front Wheel Bearing Arrangement
144
Removing and Fitting the Rear Wheel
145
Removing and Replacing the Rear Wheel Bearings
146
Rear Wheel Bearing Drift
146
Stripping and Reassembling Rear Brake
146
Removing Brake Shoes
147
Position of Brake Shoes
147
Rear Wheel Removal and Replacement
148
Removing and Replacing Rear Wheel Bearings
148
Drifting the Wheel Bearings
149
Exploded View of Rear Wheel Assembly
150
Renewing Rear Brake Linings
150
Punching Lining Rivets
150
Chiselling Off Brake Rivets
151
Wheel Building
151
Wheel Balancing
152
Front and Rear Wheel Alignment
153
Removing and Refitting Tyres
154
Security Bolts
155
Tyre Maintenance
156
Tyre Pressures
156
Rear Chain Adjustment
157
Braking Performance Data
159
Fault Finding-Front and Rear Hydraulic Disc Brakes
161
Telescopic Forks: Index
162
Telescopic Forks: Description
162
Telescopic Forks: Steering Head Adjustment
163
Renewing Head Races
163
Stripping and Reassembling the Fork Legs
164
Damper Valve Assembly
165
Removing Oil Seal
166
Fork Assembly Details
167
Fork Alignment
168
Hydraulic Damping
169
Electrical System
170
Battery Inspection and Maintenance
170
Exploded View of Battery
171
Electrical System: Routine Maintenance
171
Specific Gravity of Electrolyte for Filling the Battery
171
Maximum Permissible Electrolyte Temperature During Charge
172
Coil Ignition System
172
Fault Finding in the Low Tension Circuit
172
Checking the Low Tension Circuit for Continuity
173
Bench Testing an Ignition Coil
174
Ignition Coil Test Rig
174
Contact Breaker
174
Checking the High Tension Circuit
175
Sparking Plugs
175
Sparking Plug Diagnosis
176
Charging System
176
Schematic Diagram of 12 Volt Charging Circuit
177
Checking the D.C. Output at the Rectifier
177
Checking the Alternator Output
177
Rectifier Maintenance and Testing
178
Testing the Rectifier
178
Bench Testing the Rectifier
179
Rectifier Test Sequence for Checking Forward Resistance and Back Leakage
179
Checking the Charging Circuit for Continuity

Triumph Bonneville T120 Owners Manual Pdf

Triumph Bonneville T120 Owners Manual Pdf

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